Automatic Reporting Service Using Seeq - Ansaldo Energia

AUTOMATIC REPORTING
SERVICE USING SEEQ
18 March 2025
• Ansaldo Energia
24/7
• Portfolio & References
• A Full Service Product Portfolio
• Seeq – Ansaldo Energia: application suite
• Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project
Index
• Seeq – Case study: application of polynomials to correct measurments
• Seeq – Ansaldo Energia: Workbench applications
• Seeq – Ansaldo Energia: custom plots
• ADATM Systems and Data Architecture
• IPS Integrated Plant Support
• Seeq – Ansaldo Energia: automatic report
Ansaldo Energia Full-service provider of proven, flexible
solutions for the power generation industry
Design, construction, commissioning,
servicing and maintenance of complete
plants and high-tech equipment
>170 years of experience
> 3.300 direct jobs
Participation in hundreds of projects
worldwide
Mission
Develop and deliver innovative
technology, tailored products and quality
services for the energy transition. Protect
our customers’ investments, minimizing
environmental impact
Vision
To be recognized as a trusted partner in
energy transition and security as well as a
leading international provider of
sustainable power generation solutions.
Portfolio & References
> 20,000,000 Cumulated EOH
AE94.2
AE64.3A
Unit Power MW Efficiency %
78 36.4 F
Class
191 36.8 E
AE94.3A
GT26*
GT36*
340 40.3 F
370 41 F
560+ 43 H
(*) Including OTC Others
Impulse and other
reaction technologies
Unit Power MW Installed Units
Geothermal
Reaction Non Reheat
Reaction Reheat
Total Power
MW
100 up to 1,000 > 70 > 15,000
40 up to 350 > 20 > 3,000
15 up to 150 > 30 > 1,000
> 645 > 93,000
> 525 > 74,0005 up to 1,000
> 280 GW as equipment supplier > 47 GW as EPC contractor
(all in 50 Hz markets)
Hydrogenerator
Unit Power MVA Installed Units
Air Cooled
Turbogenerator
H2 Cooled
Turbogenerator
H2 / H2O Cooled
(2/4 poles) Turbogenerator
Total Power
MVA
up to 1,200 > 60 > 31,000
up to 700 > 160 > 29,500
up to 450 > 590 > 68,000
> 1,400 > 153,000
> 530 > 26,500up to 420
Gas Turbine portfolio Steam Turbine portfolio
Generator portfolio
A Full Service Product Portfolio
Engineering
and Field Service
Spare Parts Repair Rotor
life extension
Upgrades
Training Digital
solutions
Global multi-platform service provider supporting safe, reliable operation and improvements for
power generation equipment and plants
The portfolio extends from single new and repaired components to field service activities – up to
comprehensive upgrade packages.
The entire Ansaldo Energia Service offering, including 24/7 assistance through the Integrated Plant
Support system, is made available worldwide by the Company’s global organization.
IPS Integrated Plant Support
RM&D standard
Remote connection and data flow
Ticketing
Technical Analysis
Follow up
Recommendations
EWs based on Smart Limits
Periodical Reports
Web portal
Predictive
APEX
Remote operations
Controls and operations adjustments
Balancing of the shaft line
GT Combustion tuning
Middle East Center
(Abu Dhabi)
European Center (Genoa)
More than 33,2 GW – 2,5 GVAr
118 Gas Turbines
More than 150k tags real-time downloaded every second
45 Steam Turbines 124 Generators
Customer 1 AEN on site 1
DCS
TSI
AEN HQ
Analytics & rules Reporting
Visualization
&
processing
Deep analyses
Notifications
ADATM Systems and Data Architecture
PIVision
Fast recorders High frequency
up to 200Hz (5ms)
• Limited storage
• Remote connection
Site database Medium frequency
up to 4Hz (256ms)
• Data collector
• Buffer
• Live data communication
• Compression logic
Customer n AEN on site n
DCS
TSI
Fast recorders High frequency
up to 200Hz (5ms)
• Limited storage
• Remote connection
Site database Medium frequency
up to 4Hz (256ms)
• Data collector
• Buffer
• Live data communication
• Compression logic
PI
PI database - HQ • Data concentrator
• Live data
• Buffer
AF
Asset Framework • Structured
• Templates & assets
• Analyses on live data
• Events frame
Machine learning tool • Predictive maintenance
• Abnormal behaviours early
identification
Custom tools
Seeq – Ansaldo Energia: application suite
AF
Native plot and tables
C u
s to
m p
lo t
C o
m m
a n
d s
Data
D a ta
Seeq – Ansaldo Energia: Workbench applications
AF
D a ta
Native plot:
• User-friendly
• Training session available
• Most of the problems can be
investigated
• Lots of tools and libraries
available
Seeq – Ansaldo Energia: Workbench applications
AF
D a ta
Native plot:
• User-friendly
• Training session available
• Most of the problems can be
investigated
• Lots of tools and libraries
available
Seeq – Ansaldo Energia: Workbench applications
AF
D a ta
Native plot:
• User-friendly
• Training session available
• Most of the problems can be
investigated
• Lots of tools and libraries
available
Seeq – Ansaldo Energia: Workbench applications
AF
D a ta
Native plot:
• User-friendly
• Training session available
• Most of the problems can be
investigated
• Lots of tools and libraries
available
Seeq – Ansaldo Energia: custom plots
AF
Native plot and tables
C u
s to
m p
lo t
D a ta
Custom plot:
• manual selection from Workbench
• custom plot can go to the Organizer to see that
with other native plots from the Workbench
• only filtered data sent to Datalab
• spy library to manage data communication
• already prepared Python code can be used
• plot directly available from the code thanks to
Jupyter environment
Active power
CO emission
Seeq – Ansaldo Energia: custom plots
AF
Native plot and tables
C u
s to
m p
lo t
D a ta
Custom plot:
• manual selection from Workbench
• custom plot can go to the Organizer to see that
with other native plots from the Workbench
• only filtered data sent to Datalab
• spy library to manage data communication
• already prepared Python code can be used
• plot directly available from the code thanks to
Jupyter environment
Seeq – Ansaldo Energia: automatic report
Native plot and tables
AF
D a ta
…
Many Workbench with many
sheets (one for each plot)
One Organizer with many
sheets (one for each
report template)
…
Manual step: creation of many Organizer
(one for each Unit)
Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project
Native plot and tables
AF
D a ta
… …
C o
m m
a n
d s
Many Workbench with many
sheets (one for each plot) Automatic step:
creation of many Organizer
(one for each Unit)
One Organizer with many
sheets (one for each
report template)
Third-party
sharing
Third-party
sharing
Third-party
sharing
Future project
Conclusions and future projects Conclusions • Facilitates access to PI data.
• Enables the sharing of analyses and facilitates teamwork.
• Increases the speed of analysis; in particular, ready-made sheets
can be prepared and shared for high-level analyses.
• Allows an analysis to be swapped from one plant to another with a
simple click, with an appropriately structured database.
• Through the use of native plots, most of the problems can be
easily investigated.
• Possibility of using DataLab to create customised plots.
• Proactive support to produce fully automated reports.
Future project • Extend reporting to the entire monitored fleet.
• Work with Seeq and e-matica to optimize report generation.
• Build a structure of analysis Workbench sheets and Datalab
script directly usable, in read-only mode, by all users (Corporate
folder).
• Increase the number of customised plots created through the use
of DataLab.
• Extend use within the company.
• Third-party sharing
+
Thank you for your attention
Slide 1 Slide 2: Index Slide 3: Ansaldo Energia Slide 4: Portfolio & References Slide 5: A Full Service Product Portfolio Slide 6: IPS Integrated Plant Support Slide 7 Slide 8: Seeq – Ansaldo Energia: application suite Slide 9: Seeq – Ansaldo Energia: Workbench applications Slide 10: Seeq – Ansaldo Energia: Workbench applications Slide 11: Seeq – Ansaldo Energia: Workbench applications Slide 12: Seeq – Ansaldo Energia: Workbench applications Slide 13: Seeq – Ansaldo Energia: custom plots Slide 14: Seeq – Ansaldo Energia: custom plots Slide 15: Seeq – Ansaldo Energia: automatic report Slide 16: Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project Slide 17: Conclusions and future projects Slide 18