Automatic Reporting Service Using Seeq - Ansaldo Energia

Automatic Reporting Service Using Seeq - Ansaldo Energia

Automatic Reporting Service Using Seeq - Ansaldo Energia

AUTOMATIC REPORTING

SERVICE USING SEEQ

18 March 2025

• Ansaldo Energia

24/7

• Portfolio & References

• A Full Service Product Portfolio

• Seeq – Ansaldo Energia: application suite

• Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project

Index

• Seeq – Case study: application of polynomials to correct measurments

• Seeq – Ansaldo Energia: Workbench applications

• Seeq – Ansaldo Energia: custom plots

• ADATM Systems and Data Architecture

• IPS Integrated Plant Support

• Seeq – Ansaldo Energia: automatic report

Ansaldo Energia Full-service provider of proven, flexible

solutions for the power generation industry

Design, construction, commissioning,

servicing and maintenance of complete

plants and high-tech equipment

>170 years of experience

> 3.300 direct jobs

Participation in hundreds of projects

worldwide

Mission

Develop and deliver innovative

technology, tailored products and quality

services for the energy transition. Protect

our customers’ investments, minimizing

environmental impact

Vision

To be recognized as a trusted partner in

energy transition and security as well as a

leading international provider of

sustainable power generation solutions.

Portfolio & References

> 20,000,000 Cumulated EOH

AE94.2

AE64.3A

Unit Power MW Efficiency %

78 36.4 F

Class

191 36.8 E

AE94.3A

GT26*

GT36*

340 40.3 F

370 41 F

560+ 43 H

(*) Including OTC Others

Impulse and other

reaction technologies

Unit Power MW Installed Units

Geothermal

Reaction Non Reheat

Reaction Reheat

Total Power

MW

100 up to 1,000 > 70 > 15,000

40 up to 350 > 20 > 3,000

15 up to 150 > 30 > 1,000

> 645 > 93,000

> 525 > 74,0005 up to 1,000

> 280 GW as equipment supplier > 47 GW as EPC contractor

(all in 50 Hz markets)

Hydrogenerator

Unit Power MVA Installed Units

Air Cooled

Turbogenerator

H2 Cooled

Turbogenerator

H2 / H2O Cooled

(2/4 poles) Turbogenerator

Total Power

MVA

up to 1,200 > 60 > 31,000

up to 700 > 160 > 29,500

up to 450 > 590 > 68,000

> 1,400 > 153,000

> 530 > 26,500up to 420

Gas Turbine portfolio Steam Turbine portfolio

Generator portfolio

A Full Service Product Portfolio

Engineering

and Field Service

Spare Parts Repair Rotor

life extension

Upgrades

Training Digital

solutions

Global multi-platform service provider supporting safe, reliable operation and improvements for

power generation equipment and plants

The portfolio extends from single new and repaired components to field service activities – up to

comprehensive upgrade packages.

The entire Ansaldo Energia Service offering, including 24/7 assistance through the Integrated Plant

Support system, is made available worldwide by the Company’s global organization.

IPS Integrated Plant Support

RM&D standard

Remote connection and data flow

Ticketing

Technical Analysis

Follow up

Recommendations

EWs based on Smart Limits

Periodical Reports

Web portal

Predictive

APEX

Remote operations

Controls and operations adjustments

Balancing of the shaft line

GT Combustion tuning

Middle East Center

(Abu Dhabi)

European Center (Genoa)

More than 33,2 GW – 2,5 GVAr

118 Gas Turbines

More than 150k tags real-time downloaded every second

45 Steam Turbines 124 Generators

Customer 1 AEN on site 1

DCS

TSI

AEN HQ

Analytics & rules Reporting

Visualization

&

processing

Deep analyses

Notifications

ADATM Systems and Data Architecture

PIVision

Fast recorders High frequency

up to 200Hz (5ms)

• Limited storage

• Remote connection

Site database Medium frequency

up to 4Hz (256ms)

• Data collector

• Buffer

• Live data communication

• Compression logic

Customer n AEN on site n

DCS

TSI

Fast recorders High frequency

up to 200Hz (5ms)

• Limited storage

• Remote connection

Site database Medium frequency

up to 4Hz (256ms)

• Data collector

• Buffer

• Live data communication

• Compression logic

PI

PI database - HQ • Data concentrator

• Live data

• Buffer

AF

Asset Framework • Structured

• Templates & assets

• Analyses on live data

• Events frame

Machine learning tool • Predictive maintenance

• Abnormal behaviours early

identification

Custom tools

Seeq – Ansaldo Energia: application suite

AF

Native plot and tables

C u

s to

m p

lo t

C o

m m

a n

d s

Data

D a ta

Seeq – Ansaldo Energia: Workbench applications

AF

D a ta

Native plot:

• User-friendly

• Training session available

• Most of the problems can be

investigated

• Lots of tools and libraries

available

Seeq – Ansaldo Energia: Workbench applications

AF

D a ta

Native plot:

• User-friendly

• Training session available

• Most of the problems can be

investigated

• Lots of tools and libraries

available

Seeq – Ansaldo Energia: Workbench applications

AF

D a ta

Native plot:

• User-friendly

• Training session available

• Most of the problems can be

investigated

• Lots of tools and libraries

available

Seeq – Ansaldo Energia: Workbench applications

AF

D a ta

Native plot:

• User-friendly

• Training session available

• Most of the problems can be

investigated

• Lots of tools and libraries

available

Seeq – Ansaldo Energia: custom plots

AF

Native plot and tables

C u

s to

m p

lo t

D a ta

Custom plot:

• manual selection from Workbench

• custom plot can go to the Organizer to see that

with other native plots from the Workbench

• only filtered data sent to Datalab

• spy library to manage data communication

• already prepared Python code can be used

• plot directly available from the code thanks to

Jupyter environment

Active power

CO emission

Seeq – Ansaldo Energia: custom plots

AF

Native plot and tables

C u

s to

m p

lo t

D a ta

Custom plot:

• manual selection from Workbench

• custom plot can go to the Organizer to see that

with other native plots from the Workbench

• only filtered data sent to Datalab

• spy library to manage data communication

• already prepared Python code can be used

• plot directly available from the code thanks to

Jupyter environment

Seeq – Ansaldo Energia: automatic report

Native plot and tables

AF

D a ta

Many Workbench with many

sheets (one for each plot)

One Organizer with many

sheets (one for each

report template)

Manual step: creation of many Organizer

(one for each Unit)

Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project

Native plot and tables

AF

D a ta

… …

C o

m m

a n

d s

Many Workbench with many

sheets (one for each plot) Automatic step:

creation of many Organizer

(one for each Unit)

One Organizer with many

sheets (one for each

report template)

Third-party

sharing

Third-party

sharing

Third-party

sharing

Future project

Conclusions and future projects Conclusions • Facilitates access to PI data.

• Enables the sharing of analyses and facilitates teamwork.

• Increases the speed of analysis; in particular, ready-made sheets

can be prepared and shared for high-level analyses.

• Allows an analysis to be swapped from one plant to another with a

simple click, with an appropriately structured database.

• Through the use of native plots, most of the problems can be

easily investigated.

• Possibility of using DataLab to create customised plots.

• Proactive support to produce fully automated reports.

Future project • Extend reporting to the entire monitored fleet.

• Work with Seeq and e-matica to optimize report generation.

• Build a structure of analysis Workbench sheets and Datalab

script directly usable, in read-only mode, by all users (Corporate

folder).

• Increase the number of customised plots created through the use

of DataLab.

• Extend use within the company.

• Third-party sharing

+

Thank you for your attention

Slide 1 Slide 2: Index Slide 3: Ansaldo Energia Slide 4: Portfolio & References Slide 5: A Full Service Product Portfolio Slide 6: IPS Integrated Plant Support Slide 7 Slide 8: Seeq – Ansaldo Energia: application suite Slide 9: Seeq – Ansaldo Energia: Workbench applications Slide 10: Seeq – Ansaldo Energia: Workbench applications Slide 11: Seeq – Ansaldo Energia: Workbench applications Slide 12: Seeq – Ansaldo Energia: Workbench applications Slide 13: Seeq – Ansaldo Energia: custom plots Slide 14: Seeq – Ansaldo Energia: custom plots Slide 15: Seeq – Ansaldo Energia: automatic report Slide 16: Seeq – Ansaldo Energia: automatic report – Seeq and e-matica project Slide 17: Conclusions and future projects Slide 18


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